Innovation Lab
From concept to confirmation, we help you iterate quickly, solve complex challenges and accelerate go-to-market timelines.
Accelerate innovation. Validate performance. Reduce development times.
We partner with OEMs to advance the next generation of biomedical textiles. Through our Innovation Lab in Taunton, UK, we offer rapid prototyping, testing and development, accelerating progress with speed and precision.
Our process
1
Initial inquiry and intake
Submit inquiry to get in touch with a technical lead and outline target application, material type, competitive benchmarks and performance goals.
2
Technical discovery call
Meet the technical team of experts in-person at our Innovation Lab or virtually to review scope, materials, testing protocols and confirm milestones deliverables and estimated turnaround times.
3
Rapid prototyping and in-house testing
We use state of the art technologies to fabricate braided structure, apply post processing and conduct internal quality check before analytical testing.
4
Delivery and iteration
You receive a validated prototype, summary of test results, expert recommendations and supporting data to guide your next steps.
Our capabilities
From first concept to production-ready components, we help OEMs move faster and smarter.
- Rapid prototyping of textile-based medical components, from simple to complex configurations.
- Suture assembly including knot tying, sewing, stitching, cut-to-length, and packaging.
- Performance testing for tensile strength, elongation, surface imaging, thermal and moisture response.
- Prototype-to-scale support for smooth transition to manufacturing.
- Confidential collaboration for early-stage exploration or feasibility studies.
Materials we work with
Nylon – Strong, flexible, durable.
Silk – Naturally smooth, biocompatible.
Polypropylene – Lightweight, chemically resistant, low tissue reactivity.
(PET) Polyester – Stable, long-lasting performance.
PGLA – Predictable absorption, braided for secure handling.
PDO – Flexible, smooth, long-term strength retention.
PGA – Strong, reliable, faster absorption profile.
UHMWPE – Ultra-high strength, abrasion-resistant, low elongation.
Integrated testing services
- Tensile strength and elongation.
- Diameter and uniformity measurement.
- Thermal analysis.
- Moisture content and stability.
- High-magnification surface imaging.
“By bringing prototyping, testing, and engineering expertise together in one place, we’re enabling our customers to move from concept to commercialization faster than ever before.”
Tariq Abalis
Segment Leader Biomedical Textiles, Corza Medical
Partner with the Innovation Lab
Location: Corza Medical Innovation Lab, Taunton, United Kingdom.
Rapid prototyping
- Average time to first sample: ~2 weeks.
- Prototype-to-closure cycle: ~2 weeks.
- Iterative design cycles with engineering adjustments.
- Use of advanced braiding and assembly techniques to match application needs.
Rapid prototyping
- Average time to first sample: ~2 weeks.
- Prototype-to-closure cycle: ~2 weeks.
- Iterative design cycles with engineering adjustments.
- Use of advanced braiding and assembly techniques to match application needs.
Material science depth
- Expertise across absorbable and nonabsorbable fibers.
- Custom coating and finishing processes to modify surface characteristics.
- Materials analyzed: UHMWPE, PET, PGLA, PDO, PGA, Nylon, Polypropylene, Silk.
- Forms created: Sutures, tapes, ligaments, loops, bifurcations, splices, custom patterns.
Material science depth
- Expertise across absorbable and nonabsorbable fibers.
- Custom coating and finishing processes to modify surface characteristics.
- Materials analyzed: UHMWPE, PET, PGLA, PDO, PGA, Nylon, Polypropylene, Silk.
- Forms created: Sutures, tapes, ligaments, loops, bifurcations, splices, custom patterns.
Flexibility, complexity and range
- Flexibility to handle: Single-strand sutures to co-braided, heat-stiffened, or round-flat-round constructs.
- Sizes engineered: From 8-0 micro-sutures to heavy USP 5+ builds.
- Post-processing techniques: Heated or epoxied ends, functionalized ends, crimping, and coatings.
Flexibility, complexity and range
- Flexibility to handle: Single-strand sutures to co-braided, heat-stiffened, or round-flat-round constructs.
- Sizes engineered: From 8-0 micro-sutures to heavy USP 5+ builds.
- Post-processing techniques: Heated or epoxied ends, functionalized ends, crimping, and coatings.
Customer experience
- Multiple OEMs engaged in multi-phase prototype cycles.
- Technical documentation and test reports delivered in industry-standard formats for easy integration into internal R&D processes.
- Engineering consultations available during or after lab engagements to review results and next steps.
- Proven customer satisfaction with repeat engagements and long-term partnerships.
Customer experience
- Multiple OEMs engaged in multi-phase prototype cycles.
- Technical documentation and test reports delivered in industry-standard formats for easy integration into internal R&D processes.
- Engineering consultations available during or after lab engagements to review results and next steps.
- Proven customer satisfaction with repeat engagements and long-term partnerships.
Global collaboration
- Clients supported across North America, Europe, and Asia.
- Technical reviews with OEM engineering teams to ensure prototypes and tested components meet performance needs.
Global collaboration
- Clients supported across North America, Europe, and Asia.
- Technical reviews with OEM engineering teams to ensure prototypes and tested components meet performance needs.
Scalability and manufacturing transition
- Prototype-to-scale support for smooth production transfer.
- Early manufacturability assessments to reduce scale-up risks.
- Proven track record of prototypes moving into commercial supply.
Scalability and manufacturing transition
- Prototype-to-scale support for smooth production transfer.
- Early manufacturability assessments to reduce scale-up risks.
- Proven track record of prototypes moving into commercial supply.
Connect with an expert
Ready to explore your next breakthrough in biomedical textiles? Complete our intake form or contact us to schedule your Innovation Lab session.
Frequently asked questions
Transform your idea into a prototype with real-time data and clear next steps.
Yes. We support a wide range of textile-based materials and device types.
You’ll collaborate with seasoned engineers and textile development experts.
Typically a half-day to two days, depending on your needs.
Yes. Rapid iteration is core to our process. Multiple variants can be prototyped and tested in one visit.
Could we already have what you’re looking for?
Maybe! Our catalog includes a variety of proven braid constructions and material options. Browse our product catalog to explore what’s available.