Prototyped and tested in days, not weeks.
Our lab accelerates development of advanced biomedical textiles through materials science, precision engineering, and rapid prototyping. You work directly with innovators to refine concepts and advance device performance.
Rapid iteration isn’t a claim. It’s how we operate every day.
Our process
1
Initial inquiry and intake
Submit inquiry to get in touch with a technical lead and outline target application, material type, competitive benchmarks and performance goals.
2
Technical discovery call
Meet the technical team of experts in-person at our Innovation Lab or virtually to review scope, materials, testing protocols and confirm milestones deliverables and estimated turnaround times.
3
Rapid prototyping and in-house testing
We use state of the art technologies to fabricate braided structure, apply post processing and conduct internal quality check before analytical testing.
4
Delivery and iteration
You receive a validated prototype, summary of test results, expert recommendations and supporting data to guide your next steps.
Our capabilities
From first concept to production-ready components, we help OEMs move faster and smarter.
- Rapid prototyping of textile-based medical components, from simple to complex configurations.
- Suture assembly including knot tying, sewing, stitching, cut-to-length, and packaging.
- Performance testing for tensile strength, elongation, surface imaging, thermal and moisture response.
- Prototype-to-scale support for smooth transition to manufacturing.
- Confidential collaboration for early-stage exploration or feasibility studies.
Materials we work with
Nylon – Strong, flexible, durable.
Silk – Naturally smooth, biocompatible.
Polypropylene – Lightweight, chemically resistant, low tissue reactivity.
(PET) Polyester – Stable, long-lasting performance.
UHMWPE – Ultra-high strength, abrasion-resistant, low elongation.
Other absorbable materials
Integrated testing services
- Tensile strength and elongation.
- Diameter and uniformity measurement.
- Thermal analysis.
- Moisture content and stability.
- High-magnification surface imaging.
Applications
From cardiovascular systems to advanced implants, we manufacture precision components across the full spectrum of medical device applications.
Cardiovascular
- Vascular graft components
- Stent grafts and coverings
- Catheter and delivery systems
Cardiovascular
- Vascular graft components
- Stent grafts and coverings
- Catheter and delivery systems
Orthopedic and sports medicine
- Ligament and tendon repair
- Orthopedic fixation systems
- Soft tissue attachment
Orthopedic and sports medicine
- Ligament and tendon repair
- Orthopedic fixation systems
- Soft tissue attachment
Soft tissue repair and general surgery
- Hernia repair
- Surgical meshes & reinforcement
- Internal tissue support
Soft tissue repair and general surgery
- Hernia repair
- Surgical meshes & reinforcement
- Internal tissue support
Surgical sutures and closure systems
- Surgical sutures
- Tissue approximation
- Wound closure systems
Surgical sutures and closure systems
- Surgical sutures
- Tissue approximation
- Wound closure systems
Minimally invasive and robotic surgery
- Robotic-assisted suturing & instrumentation
- Catheter delivery systems
- Flexible device components
Minimally invasive and robotic surgery
- Robotic-assisted suturing & instrumentation
- Catheter delivery systems
- Flexible device components
Advanced implants and tissue technologies
- Implantable textiles
- Bioabsorbable structures
- Regenerative / tissue-integrating constructs
Advanced implants and tissue technologies
- Implantable textiles
- Bioabsorbable structures
- Regenerative / tissue-integrating constructs
Performance isn’t theoretical. It comes from experience.
Challenge
A braided structure needed to maintain performance under thermal exposure. Several material options looked similar on paper.
What we did
Built 4–5 variants using the same braid construction—changing only the material—and tested them in-house.
What we saw
One material degraded quickly under heat. Others maintained performance under the same conditions.
Impact
The team eliminated a high-risk option early—before it became a downstream issue.
Challenge
A structure met strength targets but had poor handling and control in real use.
What we did
Iterated on braid construction (pick count, geometry), building and testing multiple variants quickly.
What we saw
Small construction changes significantly improved handling without sacrificing strength.
Impact
The team moved forward with a design that worked both mechanically and in practice.
Challenge
A braided structure performed well at one size, but needed to scale across multiple sizes without losing consistency.
What we did
Adjusted braid construction and process parameters across sizes. Building and testing multiple variants to understand how performance shifted.
What we saw
Parameters that worked at one size didn’t translate directly. Small adjustments were needed to maintain strength and handling across the range.
Impact
The team established a scalable construction approach; avoiding inconsistencies and rework during scale-up.
Connect with a biomedical textiles expert.
Our team of engineers and materials scientists are ready to help you move from early concept to production-ready textiles. Tell us about your project.
Located in Taunton, England for over 200 years
The intricate bespoke (custom) assembly and manufacturing combined with the core competencies were ideal for producing suture material. The site covers 65,000 sq ft with 30,000 sq ft of manufacturing area and employs approx. 200 people.
“The Innovation Lab represents our commitment to OEM partners who demand speed, precision, and quality. By bringing prototyping, testing, and engineering expertise together in one place, we’re enabling our customers to move from concept to commercialization faster than ever before.”
James Getty, Ph.D.
Senior Vice President, General Manager, Biomedical Textiles
Frequently asked questions
Transform your idea into a prototype with real-time data and clear next steps.
Yes. We support a wide range of textile-based materials and device types.
You’ll collaborate with seasoned engineers and textile development experts.
Typically a half-day to two days, depending on your needs.
Yes. Rapid iteration is core to our process. Multiple variants can be prototyped and tested in one visit.
Could we already have what you’re looking for?
Maybe! Our catalog includes a variety of proven braid constructions and material options. Browse our product catalog to explore what’s available.